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Restaurant inventory management is key to controlling costs. Learn how to track, manage, and reduce waste effectively.
Restaurant inventory management isn’t just tracking food costs (though that’s part of it). It’s also about keeping waste low, margins high, and operations consistent.
To stay profitable, you need a clear system for monitoring stock levels, managing suppliers, and tracking waste so your cost data stays accurate.
Whether you’re building your first inventory process or improving an existing one, this guide will walk you through how restaurant inventory management works and which POS systems can help you master it.
Table of Contents
Strong inventory management isn’t just about organization. It directly impacts your bottom line.
When ingredients run out unexpectedly, food spoils, or drinks are made inefficiently, you lose money. With food margins already tight, even small amounts of waste add up fast.
Restaurants waste an estimated 4–10% of their food before it’s served. That means every bit you save goes straight back into your pocket.
Beyond saving on food costs, automated inventory tools reduce manual counting errors, streamline ordering, and free up staff time.
Here’s a quick reference table you can use for onboarding or staff training:
| Term | Definition | Why It Matters |
|---|---|---|
| COGS (Cost of Goods Sold) | Beginning Inventory + Purchased Inventory – Ending Inventory | Measures how much you spend on ingredients vs. sales; should be no more than 20 – 30% of revenue |
| Unit of Measurement | How inventory is measured (pounds, gallons, dollars, etc.) | Consistency prevents confusion across suppliers or staff |
| Sitting Inventory | Stock you currently have on hand | Helps determine reorder timing |
| Depletion | Product used in a given time frame | Tracks consumption rate to plan reorders |
| Usage | Sitting Inventory / Depletion | Shows how long stock will last; useful for budgeting and prep planning |
| Variance (Shrinkage) | Theoretical Usage – Actual Usage | Highlights waste, theft, or errors |
| Areas of Loss | Causes of shrinkage (spills, spoilage, theft, comps) | Helps pinpoint problems and retrain staff |
| Par Level | Minimum stock needed on hand | Prevents shortages without overstocking |
| FIFO (First In, First Out) | Oldest stock used first | Reduces spoilage and maintains freshness |
Whether your inventory process is messy or nonexistent, these five steps will help you take control of your food costs and reduce waste.
Start by choosing a cloud-based POS with built-in inventory management.
Most modern restaurant POS systems automatically track raw ingredients, alert you when it’s time to reorder, and integrate with third-party tools for deeper analytics. For example:
Many POS providers include inventory modules as paid add-ons, but the time and accuracy they save usually justify the cost.
Assign specific staff members to handle inventory and train them thoroughly on your POS and counting process.
Whether you rotate the role weekly or have a single dedicated person, the key is consistency and accountability. When everyone follows the same process, errors are easier to identify and correct.
FIFO (First In, First Out) is the gold standard for restaurants. It ensures older ingredients are used first, reducing spoilage and improving freshness.
Use date-labeled containers and organize shelves so older stock is always front-facing. This is a small change that can save thousands in wasted ingredients.
Inventory management only works if your process is consistent. That means:
Consistency leads to accurate reports, and accurate reports drive smarter decisions.
Your POS or inventory software should generate real-time reports that show where money is being made (or lost). Focus on these:
| Report | What It Shows | Why It Matters |
|---|---|---|
| Inventory Value Report | Value of on-hand stock | Helps calculate total assets and food costs |
| Variance Report | Difference between theoretical and actual usage | Identifies waste, theft, or over-portioning |
| COGS Report | Ingredient and material costs | Tracks how expenses impact profitability |
| Waste Report | Spillage, spoilage, or over-buying | Pinpoints where to tighten control |
| Comps & Voids Report | Free/voided items | Reveals how comps affect profit and inventory accuracy |
Regularly reviewing these reports helps you make informed decisions about ordering, pricing, and staffing.
Many restaurant inventory tasks can be automated with software, but some still require a human touch.
Cloud-based POS systems can automatically:
Some modern ordering systems also send real-time inventory alerts to servers so they can tell customers when an item is unavailable.
Advanced inventory software goes further, allowing you to scan or photograph invoices to log items instantly. Industry-specific tools like beverage inventory software can also ensure accurate pours and portion tracking.
That said, no system is 100% automated. You’ll still need to account for waste, spillage, and theft — all of which create discrepancies in your counts.
The key is to monitor your variance report (the difference between theoretical and actual usage). With strong reporting and consistent oversight, you can quickly identify and fix problem areas before they impact your bottom line.
Once your POS is generating accurate reports and automating the time-consuming parts, here’s how to put that data to work.
Use your inventory and sales data to calculate the true cost of every dish or drink. Identify which recipes have the highest and lowest margins, factor in labor costs, and uncover hidden expenses driving up COGS.
With clear costing, you can fine-tune pricing and boost profitability.
Leverage your POS reports to engineer a smarter menu. Remove high-cost or slow-moving dishes that waste ingredients, and highlight top sellers with strong margins.
You can also use surplus ingredients to create new specials. Some systems will suggest changes automatically based on item performance.
With integrated employee management, you can see who’s driving profits and where issues may be happening.
Track which servers sell the most specials, give the most comps, or create the most discrepancies. Use this insight to reward top performers and target training where it’s needed.
Once you know your costs, look for ways to cut them. Can you negotiate better rates with suppliers, buy certain ingredients in bulk, or switch to similar but more affordable products?
Small cost reductions across your menu can significantly increase your bottom line.
Shrinkage happens in every restaurant, whether it’s over-pouring, spoilage, or theft. Use your variance reports to spot irregularities between theoretical and actual usage. When you see patterns, dig deeper to find the cause and implement solutions to minimize losses.
Integrating your POS with restaurant payroll software — or using a POS like Square or Toast with built-in payroll — makes it easier to manage staff costs and streamline operations.
Strong inventory control can have a huge impact on your restaurant’s profitability. Whether your current process feels chaotic or just “good enough,” there’s almost always room to improve.
Implementing modern inventory software helps you reduce waste, save time, and lower stress — all while protecting your margins.
And if it’s been a while since you’ve updated your systems, now’s the perfect time to take a closer look. Beyond inventory, tools like kitchen printers and modern POS setups can streamline your entire operation from the back of house to the front.
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The vendors that appear on this list were chosen by subject matter experts on the basis of product quality, wide usage and availability, and positive reputation.
Merchant Maverick’s ratings are editorial in nature, and are not aggregated from user reviews. Each staff reviewer at Merchant Maverick is a subject matter expert with experience researching, testing, and evaluating small business software and services. The rating of this company or service is based on the author’s expert opinion and analysis of the product, and assessed and seconded by another subject matter expert on staff before publication. Merchant Maverick’s ratings are not influenced by affiliate partnerships.
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